How to Replace a Brake Master Cylinder (2024)

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When to Replace a Brake Master Cylinder

Whether you know how to replace a master cylinder or not, the first step is to identify when it needs to be changed. You’ll need to diagnose it completely since many of the symptoms are the same as when other brake components are bad. Symptoms can include:

  • Visible leaks at the master cylinder. Often, it’s an integrated fluid reservoir, a seam, or the plunger inside that leak.
  • Brake pedal fade. A soft, spongy, or inconsistent pedal can signify that the master cylinder is allowing air into the hydraulic system.
  • Pulling when you brake. If the hydraulic output is uneven, the brakes can cause a pull to one side.

Tools and Equipment Required

Replacing a brake master cylinder requires several pieces of equipment and tools such as:

  • Floor jack and jack stands
  • Flat screwdriver or pry bar
  • Wrench set
  • Ratchet and socket set
  • New brake master cylinder
  • Appropriate brake fluid
  • Brake cleaner
  • Brake bleeder kit
  • Drain pan

Steps to Replace a Brake Master Cylinder

Set aside at least a few hours to replace your brake master cylinder. Even if you’re an experienced tech of backyard mechanic, there’s always the potential for a stage of the process to go sideways.

1. Prepare the Vehicle

Before you can replace a brake master cylinder, get your vehicle ready, and use safety equipment such as eyewear and protective gloves before starting any type of automotive repair or maintenance. You will also need to elevate the vehicle in order to properly access the brake calipers or wheel cylinders after the repair, so use jacks and stands for this task.

Also be sure to set the parking brake and loosen the wheels’ lug nuts while your vehicle is still on the ground – this way they’re easier to remove when you lift up your car or truck.

2. Remove the Old Master Cylinder

Before installing a new brake master cylinder, the old one needs to be removed. First, locate the brake lines connected to the master cylinder. Once you’ve identified these, use an appropriate wrench or socket along with some penetrating oil and carefully loosen each line until they can be removed without any debris getting inside of them.

Finally, unscrew the mounting bolts that attach the master cylinder itself and then pull it away from its position.

Put the old master cylinder in a drain pan to prevent brake fluid from dripping. It can damage any painted surfaces in seconds.

3. Install the New Master Cylinder

Before installing the new master cylinder, make sure you’ve thoroughly cleaned the area inside the engine compartment. Then, bench bleed the new master cylinder by pressing the plunger for 10 to 15 seconds at a time until it no longer can be pressed in more than 1/8-inch.

Transfer hydraulic lines from the old master cylinder if necessary, then install it onto the brake booster, making sure that it’s evenly tightened on both sides. Once secure, tighten the brake lines in place. Test for any leaks before bleeding your brakes. Finally, don’t forget to top up your brake fluid reservoir afterward.

4. Bleed the Brakes

After the brake master cylinder has been successfully installed, it is essential to bleed the brakes to ensure you have a consistent brake feel and the right performance. It’s a good practice to start bleeding the brakes at the wheel farthest from the master cylinder and then move around to each wheel in the next closest proximity until all of them have had their brakes bled. During this process, either a second person or a brake bleeder kit should be used.

And you’re finished when there are no air bubbles left coming out of the lines. If this procedure is followed correctly, you can rest assured that your vehicle will have effective brakes.

Tips and Precautions

Replacing a brake master cylinder should be completed with caution.

  • Make sure to safely lift the vehicle before attempting this repair, and ensure that all necessary tools are on hand.
  • Pay special attention to the brake lines and clamps, as it is important not to crack a line and lose brake fluid.
  • Finally, make sure to check for leaks after the job is complete and tighten all fittings before returning the vehicle back to the ground.

Replacing a brake master cylinder is a job that must be done correctly for the brakes to be effective and safe. If done properly, your vehicle’s braking system will remain reliable and, with the right tools and techniques, anyone with enough knowledge should feel comfortable delving into this repair job. If you decide that it’s too big a job to tackle on your own, let your local AutoZone help you find qualified professional mechanics through our Shop Referral Program.

FAQ/People Also Ask

Can I drive with a bad brake master cylinder?

It’s ill advised to drive with a bad brake master cylinder since you can’t be confident the brakes will work as designed.

How long does it take to replace a brake master cylinder?

It can take between one and four hours to replace a brake master cylinder depending on your skill level and the type of vehicle you’re working on.

Can I replace a brake master cylinder myself?

If you have the tools, it’s possible to change it on your own. Follow the service manual precisely to ensure the job is done properly.

How much does it cost to replace a brake master cylinder?

It depends. Parts range from around $30 to more than $200, and you’ll also need fluid. If you have a mechanic perform the job for you, it’s likely you’ll need to pay a couple hundred dollars more.

How often should a brake master cylinder be replaced?

There’s no reason to replace a brake master cylinder unless it has failed, so there’s no mileage or time specified to do the job.

How to Replace a Brake Master Cylinder (2024)

FAQs

How easy is it to replace a master cylinder? ›

It's actually not a big job. You take off the brake lines and plug them. You take the mounting nuts off and pull the master cylinder off the firewall. The new one should have been bled out before mounting it on.

Do you have to bleed a master cylinder when replacing it? ›

WARNING: Do not attempt to install this master cylinder without bench bleeding it prior to installation on the vehicle. Failure to do so will result in unsatisfactory brake performance!

What to do after replacing a master cylinder? ›

Brakes must be bled after master cylinder replacement. Purchase a bleeder kit from an automotive supply store. Follow the directions that come with the kit.

What are the symptoms of a bad brake master cylinder? ›

Inconsistent Brakes - When a master cylinder begins to fail, sometimes the brakes will feel fine one second and lose braking power the next. If the fluid is leaking past the seals inside the cylinder, the pedal may feel firm for a moment but won't hold steady; it'll feel spongy and keep sinking towards the floor.

How many hours does it take to replace a brake master cylinder? ›

The master cylinder is essentially the lifeline of your brake line, so if it breaks down, it will take far longer to fix than most other repairs. Depending on the vehicle and the extent of the replacements needed, you can expect somewhere between 2 hours or an all-day repair.

Can I drive with a bad master cylinder? ›

A bad master cylinder can cause your brakes to fail, which can be extremely dangerous. If you're experiencing any brake problems, make sure to take your car to a mechanic right away to have it checked out or change the master cylinder yourself.

Do you bleed brakes with master cylinder cap on or off? ›

Locate your brake master cylinder reservoir's brake fluid level, usually located under-the-hood. Ensure that your car has the appropriate amount of fluid. While you're bleeding the brakes, you'll want to be sure that you leave the master cylinder cap unscrewed but rest it on top of the reservoir.

How do you bleed a master cylinder without taking it out? ›

Put the master cylinder in a bench vise, carefully not to damage it, attach temporary lines to both outputs of the cylinder feeding them back to the reservoir to prevent air getting back into the cylinder, completely fill the reservoir with the proper brake fluid and slowly push the cylinder in as many times as needed ...

How to prime a brake master cylinder? ›

The process is straightforward. First, fill both sides of the master cylinder—whether it's dual or single chamber—with brake fluid. Next, pump the brakes to move fluid and air through the open valves at each wheel cylinder. Continue pumping the brakes until only fluid, and no air, is coming through.

What to do before installing a new master cylinder? ›

Use grease on o-rings and gaskets before installation for proper sealing and installation. Grease will help seal and install the brake master cylinder correctly to ensure proper hydraulic pressure.

Why do I have no brake pedal pressure after bleeding brakes? ›

Some automotive manufacturers require a separate ABS bleeding procedure. Failure to follow manufacturer procedures may cause a “no pedal” condition after a new master cylinder installation.

What would cause your brakes to drag after a master cylinder replacement? ›

This is most likely due to the pedal mechanism or booster pushrod keeping the master cylinder slightly applied, impeding the capability of the master cylinder to allow expanding fluid back into the reservoir as the fluid warms up.

Why does my brake pedal go to the floor but fluid is full? ›

Any time that the brake pedal of a vehicle is fading towards the floor, internal leaking or cup seals being bypassed must be considered. A fading pedal that has no external leak is one of the most common master cylinder symptoms caused by the cup seals. It results in a loss of hydraulic pressure.

How to tell the difference between a bad master cylinder or brake booster? ›

Brakes will still work if the booster is bad, just will take significant effort on the pedal. If Master is bad brakes will be very spongy and pedal will sink very low or you may have no brake affect at all.

What is the life expectancy of a brake master cylinder? ›

Master cylinders should last between 70,000 and 110,000 miles. They could last forever, but they have rubber seals that wear out over time. A bad master cylinder compromises your vehicle's stopping power.

How much does it cost to replace a master cylinder? ›

The average cost for a Brake Master Cylinder Replacement is between $448 and $564. Labor costs are estimated between $140 and $177 while parts are priced between $308 and $387. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.

What is the life expectancy of a master cylinder? ›

Master cylinders should last between 70,000 and 110,000 miles. They could last forever, but they have rubber seals that wear out over time. A bad master cylinder compromises your vehicle's stopping power.

Is replacing a clutch master cylinder hard? ›

Depending on the vehicle model, repairing the clutch master cylinder is usually quite simple, as well as inexpensive.

What causes a master cylinder to go bad? ›

There are rubber seals on the master cylinder that wear out and break down with continuous use. When that happens, the brake fluid will get contaminated. When the seals are damaged, the cylinder will not hold fluid or brake pressure effectively, and this will cause the pedal to be mushy.

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